(773) 276-7550
Bel-Air Manufacturing, Inc. 3525 W. Potomac Ave. Chicago IL, 60651
Stampings

Bel-Air Mfg. has a variety of punch presses that go up to 200 tons. Whether your needs are five hundred pieces or tens of millions, we are equipped to handle your requirements. Our in house tool room uses design software, wire EDM and CNC equipment to design, build and maintain progressive dies. Fifty years of experience is used to design and build the tools needed to produce parts to your exacting specifications. Additionally, we have partnered with secondary houses in the Chicago area to provide added services for our customers. These processes include plating, painting, heat treating, welding, tapping, screw insertion, parts cleaning, deburring, light assembly and special packaging.

    

Specs

Metal Stamping Capabilities

Contract Manufacturing
Custom
High Volume Production
Intricate
Miniature
Production
Prototype

Stamping Services Available

Coining
For complex geometric shapes, squeezes the metal between two dies
Compound Die
Continuous
A continuous stamping process where the stamping function continues until the press is shut down.
Continuous Strip
Forming
High Speed
Progressive Die
The raw stock is fed into a single die that has 2 or more stamping functions.>
Punch Press

Production Volume

Min: 100 units

Max: 50,000,000 units


Specialty Production Shop
Low Volume
Small Run
High Volume
Large Run
Long Run
Large Scale Production Volume Run

Materials Used

Aluminum
Beryllium Copper
Brass
Bronze
Copper
Ferrous
Precious Metals
Sheet Metal
Spring Steel
Stainless Steel
Steel
Tempered Steel

Stamping Products

Connectors
Cosmetic Containers
Custom Security Seals
Electronic Connectors
End Caps
Filter Components
Furniture Parts
Hardware
Heatsinks
Inflators
Insert Moldings
Lead Frames
Medical Components
Medical Diaphragms
Parts
Reflectors
Sensor Components
Service Parts
Shapes
Shells
Transfer Stampings

Stamping Features

Coated
Countersunk
Embossed
Enameled
Flat
Heat Treated
Ornamental
Shape Critical
Surface Critical
Tapped
Threaded

Intended Applications

Automotive

Appliances
Decorative
Lighting Fixtures
Ordnance

Press Rating

200 tons

Maximum Press Stroke

12 in.

Maximum Press Bed Length

72 in.

Maximum Press Bed Width

42 in.

Part Diameter

Max: 32 in.

Part Thickness

Min: 0.004 in.

Max: .250 in.

Industry Standards Met

ISO 9001:2008: Quality Management System
International Organization for Standardization
UL Registered

Industries Served

Agricultural
Automotive
Appliance
Communications
Construction
Electrical
Electronics
Furniture
Medical
Military
Semiconductor
Telecommunications

Additional Services Provided

Assembly
Deburring
Design
Heat Treating
Plating
Packaging
Powder Coating
Rivet
Stress Relieving
Tapping
Welding

File Formats Accepted

AutoCAD (DWG,DXF)
BMP - Bit Mapped Graphics
DXF - Drawing Interchange Format, or Drawing Exchange Format
GIF - Graphics Interchange Format
IGES - Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG - Joint Photographic Experts Group
PDF - Portable Document Format
STEP - Standard for the Exchange of Product Model Data

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